Sulzer Hip

On December 8, 2000, Sulzer Medica announced that it's subsidiary, Sulzer Orthopedics, had issued a recall over certain manufacturing lots of its Inter-Op acetabular shells for hip implants. The recalled implants were sold primarily in the United States after October 1999; a small number of lots sold after July 1997 were also recalled.

According to the company, an oily residue was left on the surface of some of its hip implant components because of a manufacturing error. The oily residue may cause inflammation and pain and prevent a patient's bones from fusing normally with the hip implant. Symptoms caused by a loose connection between the implant and the bone include severe groin pain and an inability of the joint to bear weight.

Sulzer Orthopedics, Inc. is a subsidiary of Sulzer Medica, which is headquartered in Winterthur, Switzerland and operated in America by Sulzer Medica USA Holdings Company. Sulzer Orthopedics, Inc. is a leading global designer, manufacturer and distributor of orthopedic implants for hips, knees and shoulders. The company, in conjunction with Sulzer Orthopedics, Ltd. in Switzerland, is the fourth largest supplier of orthopedic implants in the world. According to Sulzer Medica, one of every five hip implants used today comes from these companies, which comprise the Orthopedics Division of Sulzer Medica, a global network of medical device companies.

As reported by Sulzer Medica, during testing of its Inter-Op manufacturing process, an unacceptable percentage of the acetabular components of the hip implant (the joint that connects the femur to the pelvis) evidenced a residue of a lubricant on the exterior porous surface of the implant shell. Sulzer Medica has reported that its own specialists and scientists who are consulting with Sulzer Orthopedics have concluded that this lubricant residue may cause reactions in individuals with these implants due to loosening of the implant shell, which may, in turn, necessitate replacement of the implant.

Sulzer Orthopedics reports that since mid-September 2000 it has received multiple reports of post-operative loosening of a number of the Inter-Op acetabular shells. According to its own investigation, approximately 17,500 products from the defective hip implant lots have been implanted which 90% were put into patients in the United States.

In early January 2001, Sulzer Spokesperson Jim Moore reported that 91 people had defective hip implants surgically removed and replaced. Further, Sulzer Orthopedics reports that it has notified the implanting surgeons, the Food and Drug Administration, and other regulatory agencies, and has implemented changes to its manufacturing process to address the cause of this manufacturing problem.